Month: June 2011

 

Transforming Technologies' Guest Blog at the Q Source Resource

June 29, 2011

Recently we were given the honor of guest blogging on the Q Source Resource, the blog of Q Source, a supplier of manufacturing, assembly tools, and equipment.  We chose to discuss the basics of an effective ESD Control Program: ESD Prevention Program, an ESD Training Program, and an Audit Program. In Part 1 of “Elements of an Effective ESD Control Program,” we looked at ESD prevention programs.

Please take a moment to read the post and let Q Source know what you think.  In part two of the series we will tackle the importance of ESD training.

 

New Product Announcement: WB5407 Disposable Wrist Strap

June 22, 2011

Transforming Technologies is proud to announce the addition of the WB5407 to our line of ESD wrist straps. Press Release.

WB5407-hand-holding-computer-equiptment

WB5407 Disposable Wrist Strap

The WB5407 Disposable Wrist Strap offers a safe, effective and economical means for providing static protection to end users of electronic devices. The WB5407 is designed for inclusion with shipments of computer upgrades, network systems and other devices to provide protection at the customer’s site.

Constructed from a durable non-woven fabric impregnated with a conductive polymer, the WB5407 provides 360 degree skin contact to assure proper skin to band resistance. A convenient loop at one end of the device facilitates the formation of a wrist strap.

The other end of the device uses a conductive adhesive on a copper foil for easy contact to any electrical ground. A current limiting resistance is built into the fabric for operator safety.The WB5407 Disposable Wrist Straps are individually packaged in a sealed plastic bag printed with user instructions.

For price and availability on the WB5407 or for information on any products in Transforming Technologies full line of ESD products, please call 419-841-9552 or email eric@transforming-technologies.com.

 

How to Choose an ESD Mat

June 16, 2011

ESD MattingAn ESD mat is a very important part of an ESD protected area.  ESD mats are designed to eliminate static on its surface and of objects placed upon it.   It does this by having a conductive material embedded within the mat that collects the static and sends it to ground (earth). This is usually accomplished by connecting the mat to ground (typically the center screw of an outlet) with a ground cord. It’s important to discharge at a slow rate, therefore a resistor in the ground cord is recommended.

A quick search online or in ESD catalogs reveal a myriad of ESD mat options.   What are the main considerations in choosing an ESD mat?

Material:

ESD mats are generally found in two categories:  Vinyl and Rubber.  ESD Rubber mats are the most widely used mat material because they have a high resistance to heat and most chemicals.  ESD Vinyl mats are also used for tabletop or work surface applications. They are easy to cut, and some varieties provide cushion. The type of material is a primary concern if you will be using a constant monitor because some materials are incompatible with certain constant monitors.

Composition:

ESD mats are available in single, two and three layer material. Mats are made of a single homogenous conductive layer material, two layers of static dissipative rubber material or vinyl with a conductive material sandwiched between two layers.  Thickness, texture, and cushioning of the mat are also concerns depending on the application.  Regardless of composition, all mats should meet or exceed the requirements of ANSI ESD-S20.20.

Size:

ESD matting typically comes in 50′ or 60′ rolls in four standard widths: 24″; 30″; 36″ and 48″.  The material is easy to cut and has a long shelf life so if you have more than one area to cover or expansion is a possibility, purchase a full roll and cut pieces as needed.  Many suppliers also provide ready-to-use pre-cut mats with grounding hardware already installed.  These mats can be more expensive, but it can also be a great time saver.

Electrical Performance:

All static control mats are not created equally.  The ESD mat’s long-term electrical properties are tantamount to successfully controlling an ESD event. The terms insulative, conductive, and dissipative are all terms that subdivide ESD materials based on their individual surface resistance. Surface resistance is a measurement of how easily an electric charge can travel across a medium (Visit here to learn How To Test ESD Mats). Conductive materials have a surface resistance of less than 1 x 10 5 ohms/square. Dissipative items have a surface resistance of more than 1 x 10 5 ohms/square but less than 1 x10 11 ohms/square. An insulative material is one that has a surface resistance of greater than 1 x 10 12 ohms/square. Based upon your application, ESD mats should be in either the dissipative or conductive range. Something insulative is not considered ESD safe.

Conclusion:

When choosing an ESD mat, first use your specific application to narrow your choices, such as mat material and electrical properties.  Carefully plan and budget your workstation and estimate wear and tear so that you can choose to purchase a full roll or a pre-cut mat.  Finally, do not let cost dictate your decision – saving a few dollars on low quality matting could have very costly consequences via catastrophic damage, latent failures and customer complaints.

For help choosing your ESD mat, please call Transforming Technologies at 419-841-9552 or email info@transforming-technologies.com

 

Electrostatics Society of America Presentation

June 9, 2011

The 2011 Annual Meeting of the Electrostatics Society of America will be held June 14-16, 2011, at Case Western Reserve University, Cleveland OH. Papers will be presented in all scientific and technical areas involving electrostatics, and Transforming Technologies is proud to announce that two of our associates work will be included in the event.

On Tuesday, June 14 at 2pm, Dr. Larry Levit of LBL Scientific will be presenting the paper “Generating Air Ionization With No Contaminating Particles”.  Written in conjunction with Doug Buyer of the ESD Company, the session will examine the performance of the Aphaboost technology, a hybrid alpha/electronic air ionizer. Below is the abstract:

Abstract—Modern semiconductor manufacturing employs air ionizers to reduce the effects
of static charge. These effects are contamination control from electrostatic attraction and on
physical damage from discharges. Conventionally, air ionization is generated by corona from
needle electrodes, but there are particles generated by this process. In the past, these particles
have been too small to affect the manufacturing process, but this is no longer true. The latest
small structures on the wafer have reached the limit where these particles will harm the product.
This paper discusses the mechanism for particle creation and presents a design which
creates no particles.

For more information on Alphaboost, read the white paper Alphaboost Electronically Enhanced Alpha Ionization, or view this Cleanroom Air Ionization in a Nano World presentation.  For conference information, visit http://electrostatics.org. Dr. Levit can be reached at LBL Scientific and Doug Buyer can be reached via email at douglasesd@gmail.com.

 

New Product Announcement: HG1360NM-2 Non-Marking Heel Grounder

June 6, 2011

Transforming Technologies is proud to announce the addition of the HG1360NM-2 to our line of ESD heel grounders. HG1360NM-2 non marking heel grounder

Non-marking heel grounders are valuable because they help keep your controlled environment clean. The HG1360NM-2 is constructed from a non-marking and highly dissipative three layer rubber. The reversible 1.5” wide rubber cup, secures both at the back and underneath the heel. Its 7.5” length rubber provides enough cup volume to fit comfortably on those with larger shoe sizes. The 7” stretch hook and loop enclosure ensures a comfort fit. For more information, download HG1360NM-2 Data Sheet.

Features

  • High Visibility Blue Color
  • Non-Marking Rubber
  • Buried resistor

For price and availability on the HG1360NM-2 or for information on any products in Transforming Technologies full line of ESD products, please call 419-841-9552 or email eric@transforming-technologies.com.

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